---
title: Enhancing Sealing Applications with Smalley Crest-to-Crest® Wave Springs | TFC Europe
description: Enhancing Sealing Applications with Smalley Crest-to-Crest® Wave Springs - ~Replacing multiple helical springs with a single wave spring for improved performance and reduced downtime~ A Smalley Crest-to-Crest® wave spring was
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---

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# Enhancing Sealing Applications with Smalley Crest-to-Crest® Wave Springs

 Simon Ward

![Picture of Simon Ward](https://blog.afceur.com/hubfs/TCF-Europe-Theme-2025/images/blog/TFC-news-Staying-ahead-in-EV-design-1.jpg)

### Simon Ward

<https://www.linkedin.com/in/simon-ward-56662b64/>

 Simon leads the UK technical team and specialises in the design and development of Smalley wave springs and spiral retaining rings. With over 25 years of experience, Simon develops bespoke parts for major clients around the world and across a wide range of industry sectors. He is now widely considered the leading authority on Smalley products.

 April 30, 2015

![](https://blog.afceur.com/hubfs/Imported_Blog_Media/Enhancing-Sealing-Applications-with-Smalley-Crest-to-Crest%C2%AE-Wave-Springs-Main-Image-min.png)

## ~Replacing multiple helical springs with a single wave spring for improved performance and reduced downtime~

**A Smalley Crest-to-Crest® wave spring was chosen to replace a series of small diameter helical coil springs previously used in this sealing application. By utilising the flat wire profile, the customer was able replace 12 single springs and their associated spring carrier with a single component. Furthermore, the open profiles of the flat wire spring was far less susceptible to clogging which would prevent the helical springs from functioning properly and lead to premature valve leakage and more downtime.**

Smalley wave springs are precise flat wire compression springs that fit into assemblies where other springs cannot. Since the overall lengths and operating heights of wave springs are lower than those of conventional helical springs, they will often reduce the axial and radial cavity sizes by as much as 50%. This saving of space greatly reduces the assembly weight, raw material and machining costs allowing designers to greatly enhance the efficiency of their finished products.

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